Rankine Engine
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The Rankine cycle, like the Stirling cycle is an external combustion cycle.  That is the combustion process is external to cylinder containing the working gas.  The Rankine cycle is characterised by the working gas undergoing a phase change (from liquid to gas) which can be utilised to achieve high power densities.  The most familiar Rankine engine is the steam engine in which water is boiled by an external heat source, expands and exerts pressure on a piston or turbine rotor and hence does useful work.  A number of the products below make use of this concept.  However, one of them (the Energetix Genlec formerly known as Baxi Inergen) is an organic Rankine engine which uses an organic fluid (a refrigerant) and operates at temperatures and pressures much closer to conventional heating and refrigeration appliances.  This has the significant advantage of allowing the use of conventional, mass produced components and eliminates many of the technical challenges of steam engines. For further discussion of the relative merits of these engine types see section on papers.
Energetix Genlec Climate Energy Otag Enginion Cogen Micro
The Energetix Genlec unit, based on the Inergia prototype developed by the Battelle Institute in the USA, was initially a 3kWe/30kWt unit intended for small commercial applications.  However, the benefits of the organic Rankine design mean that it is possible to use off the shelf components for the majority of the appliance, leading to low production costs.  In effect, it is a refrigeration unit working in reverse, using the expanding working gas to power a scroll expander (compressor).   It is now being further developed as an add-on module suitable for connection to a gas boiler, and is lightweight and compact making it suitable for wall-mounting.

It's relatively low electrical efficiency means that it produces less electricity than some other units, although this is compensated for by the expected low cost.

The Climate Energy unit also uses a scroll expander, with benefits of simplicity and potentially low manufacturing cost.

However, the use of steam as a working gas raises technical challenges regarding reliability and safety. Against this, the developers claim that the thermodynamic properties of steam permit high heat transfer rates (resulting in compact heat exchangers), tolerate leakage and have no inherent material risks.  It is also non-toxic and thermally stable which, combined with the zero cost make this a competitive technology.

Climate Energy LLC have recently launched the Honda ICE based unit in the USA and it is uncertain as to whether they intend to continue development of their external combustion unit.

Otag have developed a steam powered unit, utilising a single cylinder with two opposing pistons.  An integral linear generator converts the reciprocating motion directly into electrical energy with variable output 3 phase output.

Further details including an excellent animation of the cycle are shown on the Otag website.

The unit was planned for launch in Germany during 2006, although delays have resulted from obtaining CE approval.

The Enginion unit was initially developed as a small commercial unit with a power output of around 50kWe.  It too is now evolving into  a unit more appropriate for small apartments and hotels, although the believed target power output of ~5kWe still makes it unsuitable for domestic installations.

Enginion was placed in receivership during late 2005.

The Cogen Micro unit, developed by an engineering consultancy (Applidyne) in Australia is unusual in that it uses reciprocating (single piston) technology.

Historically the very low efficiencies achievable at reasonable temperatures and pressures have not been attractive.

However, novel injector design has enhanced the performance of prototype units which may lead to an ultimately viable product.

Electrical output

1kWe

Electrical output

3kWe

Electrical output

0.2-3kWe

 

Electrical output

5kWe

Electrical output

2.5kWe

Thermal output

10kWt (modulating)

Thermal output

30kWt

Thermal output

2-16kWt

 

Thermal output

 

Thermal output

12kWt

Application

Individual family homes

Application

Homes & small commercial

Application

Homes & small commercial

Application

Small commercial

Application

Homes & small commercial

Availability

2008?

Availability

?

Availability

2006

Availability

2008?

Availability

2009?

 

Contact : info@microchap.info
Disclaimer:  Information is provided for general information only and no endorsement or recommendation of any company or product should be inferred.  None of the companies mentioned in the main text are direct sponsors of the site; inclusion of sponsored links does not imply endorsement or relevance.  Please note that the views expressed on this site are  entirely my own and do not represent the official position of my current or previous employers.  This page was last updated on 25th May 2008  © Jeremy Harrison

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